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Mono-material
Plastic Barrier
Laminate (PBL)

What is DNP's Mono-material PBL?

DNP's Mono-material PBL is an environmentally friendly packaging solution designed for the personal care and cosmetic industry. It is made mainly from polyethylene, making it easy to recycle and reducing plastic usage compared to conventional multi-material laminates. This packaging maintains high standards of durability and functionality while supporting sustainability efforts, aligning with DNP's commitment to creating products that contribute to a circular economy and a more sustainable future.
Mono-material PBL

Mono-material PBL is
an excellent alternative for Tube Laminates

Cost Efficiency

Cost Efficiency

A cost-effective alternative for Tube laminates, DNP Mono-material PBL offers high quality at a reasonable costs. Its engineered single-material structure streamlines production and simplifies recycling, reducing manufacturing and waste management expenses. This makes it both an economical and environmentally friendly packaging choice.

Cost Efficiency

Sustainability

DNP's Mono-material PBL simplifies the recycling process by eliminating the need for material segregation, making it a sustainable choice. It supports recycling efforts and reduces environmental impact. Additionally, it provides the necessary barrier properties to ensure an extended product shelf life, combining sustainability with practicality.

Cost Efficiency

Versatility

Highly versatile, DNP's Mono-material PBL is compatible with various tubing machines and suitable for diverse production environments. This adaptability makes it an ideal choice for a wide range of applications, ensuring seamless integration into existing manufacturing processes.

Specifications of Mono-material PBL

Thickness / Barrier layer thickness Color
300/15 White / Transparent
300/0 White / Transparent
350/15 White / Transparent / Pearlized / Metallized / Colored
350/0 White/Transparent
220/11 White
  • Thickness unit: Micron
  • Listed above are current regular production structure(as of Oct.2024).
    Please contact us to inquire structures other than specified above, MOQ might apply.

Applications of Mono-material PBL

Mono-material PBL is ideal for a wide range of applications in the packaging industry. Its versatility, cost-efficiency, and sustainability make it suitable for personal care products, cosmetics, food packaging, and more.

Oral care

Oral care

Maintains product integrity while ensuring easy recyclability, supporting sustainability efforts in everyday products, including toothpaste.

Hair care

Hair care

Offers excellent barrier properties to protect and preserve tube products contaning shampoos or conditioners.

Beauty & Skin care

Beauty & skin care

Provides a superior barrier against moisture and contaminants, ensuring extended shelf life.

Service flow

STEP 01
inquiry
STEP 01
Inquiry / First contact
inquiry

Initial discussion to understand your requirements and provide detailed information about Mono-material PBL.

STEP 02
inquiry
STEP 02
A4 size sample
inquiry

Visual inspection of the material with an A4 size sample to evaluate quality and appearance.

STEP 03
inquiry
STEP 03
Sample for trial run
inquiry

Conduct small-scale tube forming tests and assess content suitability with a 1 roll sample trial.

STEP 04
inquiry
STEP 04
Pre-order medium quantity trial
inquiry

Perform a long-run test to evaluate the material's performance in extended production conditions.

STEP 05
inquiry
STEP 05
First commercial order
inquiry

Full commercial scale production in accordance with agreed tube laminates specification.

PT. DNP INDONESIA

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Head office location
Jl Pulogadung No.16-18, Kav.II.H2 danII.H3 Kawasan Industri Pulogadung, Jakarta 13930, Indonesia
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Phone
+62 21 4605790
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Website
https://www.global.dnp/en/group/dnp-indonesia/

FAQs

Q
What are the advantages compared to traditional PBL?
A
DNP's Mono-material PBL offers several advantages over traditional PBL, including easy recycling due to its single-material composition, reduced environmental impact, and cost efficiency through streamlined production processes. It also maintains high-quality standards and provides excellent barrier properties for extended product shelf life.
Q
What is the minimum order quantity?
A
To optimize shipping cost, the minimum order quantity is 20 Ft. FCL base (40,000 to 50,000 sqm), at a minimum of 10,000 sqm per size. Typical required lead time is 6-8 weeks from PO issuance to cargo ready.
Q
What is the sample quantity and delivery time?
A
We offer 1-2 rolls free samples (or approximately 500 sqm ). Please allow a minimum of 6 weeks for sample preparation.
Q
What information is required for a quote?
A
Please share the information listed below:
- Film structure (Total thickness & Barrier layer thickness)
- Estimated annual consumption volume/per m2
- Size (Web width, Length, Core diameter)
- Port of discharge
- Content
Q
Can you attend the printing/tubing trial?
A
Yes, our team can attend the printing/tubing trial upon request to provide technical support and ensure everything runs smoothly, helping you achieve optimal results with our product.

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